Key Trends in Heavy/Highway Construction in 2025

As 2025 takes flight, the highway construction sector is undergoing significant changes. These changes are driven by many factors, ranging from technological advancement to embracing sustainable and eco-friendly development practices.

Additionally, construction firms are dealing with key challenges, including working with an aging workforce, supply chain disruptions, and the effects of the global economy on the industry's projected growth.

This article will showcase key trends in the heavy/highway construction sector that you should watch out for in 2025.

Macroeconomics: Its Impact on Projected Growth within the Construction Industry

In 2025, the rise in global inflation rates continues to be one of the biggest challenges for the highway construction sector. This issue has significantly increased the costs of essential construction materials like asphalt, steel, and lumber. The rising cost of living also means increased labor and machinery costs, which comprise a significant proportion of construction expenses.

Projects planned before the inflation surge will likely encounter cost overruns and delays. Construction firms could also be forced to work with tight profit margins and uncertainties in project budgeting.

According to a 2024 Bureau of Transportation report, up to 40% of the remaining funds from the bipartisan bill could be eroded by inflation. This bill addresses the US’ infrastructure needs, including repairing and building highways and bridges.

Fluctuating interest rates significantly impact the highway construction industry. When interest rates rise, overall project costs increase, discouraging firms from securing loans to finance their projects. In contrast, lower interest rates reduce borrowing costs. This encourages new development and increases profitability for construction companies and investors.

By understanding these macroeconomic dynamics, firms can quickly adapt their strategy and project timelines to align with the current trends in 2025.

Addressing Supply Chain Disruption

Several factors have impacted supply chain dynamics in the construction sector over the last few years. The COVID-19 pandemic, for instance, caused a global supply chain disruption in 2020. During this time, essential construction materials were readily available before the pandemic became difficult to obtain. Many factories closed their doors, and transportation was restricted worldwide.

This delayed the production and delivery of building materials, affecting many construction firms' project timelines. The construction industry faces supply chain challenges a few years after the pandemic. Today, essential materials like steel, cement, and asphalt still have shortages.

To address these concerns, companies should prioritize diversifying their suppliers in 2025 to mitigate the risk of a shortage of essential construction materials. Investing in local manufacturing and stockpiling vital construction materials should also be a priority for construction companies.

Firms should consider using predictive analytics to forecast potential disruption and assess how to mitigate it to reduce its impact on their construction projects. Construction companies must embrace more sustainable materials to reduce reliance on volatile supply chains.

Navigating Through Labor Shortages and Increasing Customer Demands

Due to the aging workforce and low productivity, labor shortages remain a pressing concern in the global construction sector. With many experienced workers retiring and insufficient qualified workers to replace them, project delays, increased wages, and overall project costs are expected to rise in 2025.

According to McKinsey & Company, the construction industry could grow by around 70% by 2040. However, engineers and constructors in many parts of the world struggle to meet today’s project pipeline a clear indication that the labor market may not keep up with increasing demand in the industry.

To address these challenges, construction firms should focus on attracting workers with competitive compensation. Additionally, collaborating with universities and trade programs to provide hands-on training to budding civil engineers is another way to develop a talent pipeline. Furthermore, construction companies should use highway construction ERP tools to automate repetitive tasks and streamline workflows.

Prioritizing Sustainability and Green Construction

Adopting sustainable and eco-friendly practices in highway construction will remain a top priority in 2025. This is driven by Environmental, Social, and Governance (ESG) principles that ensure using sustainable construction materials to reduce the environmental footprint.

According to The Global Status Report for Buildings and Construction, the construction sector contributes significantly to global greenhouse gas emissions, accounting for about 21%. For this reason, it's recommended that construction companies report on their sustainability policy and performance.

Highway construction firms can reduce their greenhouse gas emissions by adopting sustainable design practices that minimize construction waste and its environmental impact. In addition, firms should prioritize using recycled materials such as recycled concrete aggregates (RCA), mine wastes, reclaimed pavement (RAP), and warm mix asphalt.

Leveraging Artificial Intelligence and Machine Learning

Artificial intelligence and machine learning are crucial for making accurate, data-backed decisions in the construction sector. AI systems can use extensive datasets to identify patterns and extract insights when making vital decisions. This makes it an effective technology for helping firms make informed decisions about project timelines, identifying safety hazards, and managing risk. Using AI-powered equipment helps your team complete tasks efficiently. It also ensures that construction projects are done precisely and minimizes the need for rework.

Construction companies can also explore AI algorithms to process and analyze data from sensors embedded in highways for predictive maintenance. The data collected is fed into an AI algorithm, which identifies patterns or anomalies and uses predictive modeling to forecast when and where maintenance will be needed.

Firms can also leverage AI in their Intelligent Transport Systems (ITS) and automate AI-powered machinery to work on construction sites without little to no human intervention.

Modular and Prefabricated Construction

Modular and prefabricated construction significantly reduces project timelines as much of the work is done off-site in a controlled environment. This building technique also allows for higher quality control and consistency in building construction components.

Modular construction has been proven to reduce environmental impacts. It generates less waste because factories use raw materials more efficiently than on-site. In addition, this construction technique means less noise and emissions because fewer activities happen on the construction site.

Integrating technologies like the Internet of Things (IoT) and Building Information Modelling (BIM) helps construction firms ensure efficiency and accuracy in modular construction. IoT devices allow you to monitor and collect real-time data on various aspects of the construction site, such as environmental conditions and equipment performance. This data can then be integrated into the BIM system, which creates a digital representation of the construction site. Having this digital model allows firms to manage the construction process efficiently.

Development of New Construction Materials

The need to develop new construction materials in 2025 remains a growing concern. Traditional materials have contributed immensely to many environmental issues, such as air and noise pollution and greenhouse gas emissions. To tackle this problem, there has been a shift to using eco-friendly materials like recycled steel, biodegradable plastics, and reclaimed wood.

Due to their longevity, other innovative materials, such as self-healing concrete, are making headway in highway construction. Unlike standard concrete, self-healing concrete can automatically repair cracks, extending the lifespan of highways and reducing maintenance costs.

The application of 3D printing is also changing the way highway construction is done. This innovation allows engineers to design and create custom parts easily for a particular purpose. 3D printing enables the creation of complex designs that might not be achievable using traditional methods.

Conclusion

The heavy and highway construction industry in 2025 is poised for significant advancements driven by innovative technologies and sustainable practices. From the integration of AI and robotics to the adoption of eco-friendly materials, these trends are not only enhancing efficiency but also shaping a future that is more resilient, cost-effective, and environmentally conscious. As these developments continue to unfold, staying ahead of the curve will be essential for industry professionals seeking to navigate the evolving landscape and capitalize on new opportunities. Embracing these key trends will help ensure that heavy and highway construction remains a critical driver of economic growth and infrastructure improvement in the years to come.

Sources:

  1. Increases in Highway Construction Costs Could Reduce BIL Funding Allocated to Transportation Up to 40% Over the Next Five Years

  2. Delivering on construction productivity is no longer optional